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Deep dive: How Koenigsegg reinvented the manual transmission for the CC850
[BACK]


Posted On: September 11, 2022
The Koenigsegg CC850 that debuted during August's 2022 Monterey Car Week is a re-imagination of the Swedish firm's first production car, and one of the highlights is a transmission like no other.
The CC850 uses a version of the 9-speed Light Speed Transmission from the Koenigsegg Jesko, but with a new Engage Shifter System (ESS) that makes the automatic transmission transform into a 6-speed manual (it still maintains the full automatic mode with nine gears, though). This Engineering Explained video provides a deep dive into Koenigsegg's reinvented manual.
First, the mechanical differences. the ESS gearbox has a clutch pedal like a conventional manual, but it's by-wire, and instead of one clutch, the ESS has seven. These clutches handle gear selection, eliminating the need for shifter forks and synchros. It also lacks a flywheel, so the engine connects directly to the transmission.
Koenigsegg CC850
The clutches are spread out across two shafts. in automatic mode, one clutch on each shaft engages to give the power a path to the rear wheels, while enabling all nine forward gears without the need for what would otherwise be a very complicated shift mechanism. As with the clutch, the shifter is a by-wire device.
In the CC850, the transmission can also be shifted manually by moving a shift lever through gates, similar to conventional manual gearboxes, while pressing the clutch pedal releases all seven clutches. Engagement still requires two clutches, but in this case a position sensor on the shifter controls the first clutch, while foot pressure on the clutch pedal controls the second clutch.
The ratio that corresponds to each gear number can also change depending on the drive mode. For example, in track mode the transmission will start out with second gear's ratio as first, but then switch to third gear's ratio once you get going. That effectively tightens up the ratio spread without having to physically swap out gears.
As for reverse, it depends on whether the car is being driven in automatic or manual mode. The driver uses the clutch pedal for manual mode, and doesn't for automatic mode. And the transmission knows when the car is in automatic mode because reverse is positioned directly above drive in the shift pattern.
And while the clutch pedal is by-wire, with no mechanical connection to the many physical clutches, it's designed to simulate the feel of an analog left pedal. That feel is replicated by software based on parameters from a traditional manual. It will even authentically stall.
That means you get the convenience of an automatic and the feel of a manual in one transmission—one that's lighter than a conventional manual, Koenigsegg claims. Going from nine available gears in automatic mode to six in manual mode could lead to some big gaps between ratios, but even that is dealt with by the tighter ratio set used in track mode. Customers don't seem worried about any potential drawbacks; Koenigsegg has already announced that it's upping CC850 production to meet strong demand.
Reposted From Source: motorauthority.com
[BACK]

[BACK]
Posted On: September 11, 2022
The Koenigsegg CC850 that debuted during August's 2022 Monterey Car Week is a re-imagination of the Swedish firm's first production car, and one of the highlights is a transmission like no other.
The CC850 uses a version of the 9-speed Light Speed Transmission from the Koenigsegg Jesko, but with a new Engage Shifter System (ESS) that makes the automatic transmission transform into a 6-speed manual (it still maintains the full automatic mode with nine gears, though). This Engineering Explained video provides a deep dive into Koenigsegg's reinvented manual.
First, the mechanical differences. the ESS gearbox has a clutch pedal like a conventional manual, but it's by-wire, and instead of one clutch, the ESS has seven. These clutches handle gear selection, eliminating the need for shifter forks and synchros. It also lacks a flywheel, so the engine connects directly to the transmission.
Koenigsegg CC850
The clutches are spread out across two shafts. in automatic mode, one clutch on each shaft engages to give the power a path to the rear wheels, while enabling all nine forward gears without the need for what would otherwise be a very complicated shift mechanism. As with the clutch, the shifter is a by-wire device.
In the CC850, the transmission can also be shifted manually by moving a shift lever through gates, similar to conventional manual gearboxes, while pressing the clutch pedal releases all seven clutches. Engagement still requires two clutches, but in this case a position sensor on the shifter controls the first clutch, while foot pressure on the clutch pedal controls the second clutch.
The ratio that corresponds to each gear number can also change depending on the drive mode. For example, in track mode the transmission will start out with second gear's ratio as first, but then switch to third gear's ratio once you get going. That effectively tightens up the ratio spread without having to physically swap out gears.
As for reverse, it depends on whether the car is being driven in automatic or manual mode. The driver uses the clutch pedal for manual mode, and doesn't for automatic mode. And the transmission knows when the car is in automatic mode because reverse is positioned directly above drive in the shift pattern.
And while the clutch pedal is by-wire, with no mechanical connection to the many physical clutches, it's designed to simulate the feel of an analog left pedal. That feel is replicated by software based on parameters from a traditional manual. It will even authentically stall.
That means you get the convenience of an automatic and the feel of a manual in one transmission—one that's lighter than a conventional manual, Koenigsegg claims. Going from nine available gears in automatic mode to six in manual mode could lead to some big gaps between ratios, but even that is dealt with by the tighter ratio set used in track mode. Customers don't seem worried about any potential drawbacks; Koenigsegg has already announced that it's upping CC850 production to meet strong demand.
Reposted From Source: motorauthority.com
Tesla Model 3 Saves Drivers Life
Posted On: February 2, 2022
Tesla’s stellar vehicle safety is a matter of pride for the company. Its cars have saved thousands of lives in various accidents and will continue to protect them in the future. A Tesla Model 3 ...[More]Tesla in Talks with India to Build Factory to Produce Affordable Cars
Posted On: July 13, 2023
Tesla is in talks with India to build a factory with a production capacity of 500,000 vehicles, according to a report.
It will reportedly produce affordable cars around $25,000.
After years of d...[More]Tesla Increases The Price Of Its NACS Wall Connector
Posted On: June 16, 2023
Tesla has increased the price of its Wall Connector for a second time this year.
In January 2023, Tesla raised the price of the popular home charging solution from $350 to $425.
The company has ...[More]Elon Musk Confirms He Expects Tesla Full Self-Driving by End of Year
Posted On: July 6, 2023
Elon Musk confirmed he expects Tesla to achieve full self-driving without human supervision by the end of this year.
He explained that the company is closer than ever before.
The 2023 World Arti...[More]Tesla Deliveries Best Wall Street Alongside Great Energy Quarter
Posted On: October 2, 2026
Tesla reported strong delivery figures that beat Wall Street estimates, and they arrived alongside the company's second best quarter ever for energy deployments.
Tesla announced this morning th...[More]Tesla adds manual rear door release to the Model 3 Highland
Posted On: September 17, 2023
Tesla has added emergency rear door release functions to the Model 3 Highland, which can be used to open the back doors in case the vehicle runs out of power.
According to Model 3 owner's manua...[More]Posted On: September 7, 2022
Tesla stock may not have seen a meteoric rise following its latest 3-to-1 stock split, but the electric vehicle maker seems to be earning quite a bit of approval from Wall Street. Just recently, for o...[More]Elon Musk explains Tesla FSD Beta V11.3 rollout delay
Posted On: February 5, 2023
Tesla's FSD Beta V11 is an incredibly important release. It's the first version of the electric vehicle maker's advanced driver-assist system that utilizes a single software stack for both...[More]Tesla Cars Have The Cheapest Maintenance Costs
Posted On: April 24, 2024
A Tesla may be your best choice if you want to save cash on maintenance and repairs over a vehicle's lifetime.
A new study from the nonprofit outlet Consumer Reports found that Elon Musk's ...[More]Tesla is Making Two Big Upgrades to the Model 3
Posted On: February 23, 2026
Tesla is making two big upgrades to the Model 3, one of which is widely requested by owners and fans, and another that it has already started to make on some trim levels of other models within the lin...[More]

