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Deep dive: How Koenigsegg reinvented the manual transmission for the CC850
[BACK]


Posted On: September 11, 2022
The Koenigsegg CC850 that debuted during August's 2022 Monterey Car Week is a re-imagination of the Swedish firm's first production car, and one of the highlights is a transmission like no other.
The CC850 uses a version of the 9-speed Light Speed Transmission from the Koenigsegg Jesko, but with a new Engage Shifter System (ESS) that makes the automatic transmission transform into a 6-speed manual (it still maintains the full automatic mode with nine gears, though). This Engineering Explained video provides a deep dive into Koenigsegg's reinvented manual.
First, the mechanical differences. the ESS gearbox has a clutch pedal like a conventional manual, but it's by-wire, and instead of one clutch, the ESS has seven. These clutches handle gear selection, eliminating the need for shifter forks and synchros. It also lacks a flywheel, so the engine connects directly to the transmission.
Koenigsegg CC850
The clutches are spread out across two shafts. in automatic mode, one clutch on each shaft engages to give the power a path to the rear wheels, while enabling all nine forward gears without the need for what would otherwise be a very complicated shift mechanism. As with the clutch, the shifter is a by-wire device.
In the CC850, the transmission can also be shifted manually by moving a shift lever through gates, similar to conventional manual gearboxes, while pressing the clutch pedal releases all seven clutches. Engagement still requires two clutches, but in this case a position sensor on the shifter controls the first clutch, while foot pressure on the clutch pedal controls the second clutch.
The ratio that corresponds to each gear number can also change depending on the drive mode. For example, in track mode the transmission will start out with second gear's ratio as first, but then switch to third gear's ratio once you get going. That effectively tightens up the ratio spread without having to physically swap out gears.
As for reverse, it depends on whether the car is being driven in automatic or manual mode. The driver uses the clutch pedal for manual mode, and doesn't for automatic mode. And the transmission knows when the car is in automatic mode because reverse is positioned directly above drive in the shift pattern.
And while the clutch pedal is by-wire, with no mechanical connection to the many physical clutches, it's designed to simulate the feel of an analog left pedal. That feel is replicated by software based on parameters from a traditional manual. It will even authentically stall.
That means you get the convenience of an automatic and the feel of a manual in one transmission—one that's lighter than a conventional manual, Koenigsegg claims. Going from nine available gears in automatic mode to six in manual mode could lead to some big gaps between ratios, but even that is dealt with by the tighter ratio set used in track mode. Customers don't seem worried about any potential drawbacks; Koenigsegg has already announced that it's upping CC850 production to meet strong demand.
Reposted From Source: motorauthority.com
[BACK]

[BACK]
Posted On: September 11, 2022
The Koenigsegg CC850 that debuted during August's 2022 Monterey Car Week is a re-imagination of the Swedish firm's first production car, and one of the highlights is a transmission like no other.
The CC850 uses a version of the 9-speed Light Speed Transmission from the Koenigsegg Jesko, but with a new Engage Shifter System (ESS) that makes the automatic transmission transform into a 6-speed manual (it still maintains the full automatic mode with nine gears, though). This Engineering Explained video provides a deep dive into Koenigsegg's reinvented manual.
First, the mechanical differences. the ESS gearbox has a clutch pedal like a conventional manual, but it's by-wire, and instead of one clutch, the ESS has seven. These clutches handle gear selection, eliminating the need for shifter forks and synchros. It also lacks a flywheel, so the engine connects directly to the transmission.
Koenigsegg CC850
The clutches are spread out across two shafts. in automatic mode, one clutch on each shaft engages to give the power a path to the rear wheels, while enabling all nine forward gears without the need for what would otherwise be a very complicated shift mechanism. As with the clutch, the shifter is a by-wire device.
In the CC850, the transmission can also be shifted manually by moving a shift lever through gates, similar to conventional manual gearboxes, while pressing the clutch pedal releases all seven clutches. Engagement still requires two clutches, but in this case a position sensor on the shifter controls the first clutch, while foot pressure on the clutch pedal controls the second clutch.
The ratio that corresponds to each gear number can also change depending on the drive mode. For example, in track mode the transmission will start out with second gear's ratio as first, but then switch to third gear's ratio once you get going. That effectively tightens up the ratio spread without having to physically swap out gears.
As for reverse, it depends on whether the car is being driven in automatic or manual mode. The driver uses the clutch pedal for manual mode, and doesn't for automatic mode. And the transmission knows when the car is in automatic mode because reverse is positioned directly above drive in the shift pattern.
And while the clutch pedal is by-wire, with no mechanical connection to the many physical clutches, it's designed to simulate the feel of an analog left pedal. That feel is replicated by software based on parameters from a traditional manual. It will even authentically stall.
That means you get the convenience of an automatic and the feel of a manual in one transmission—one that's lighter than a conventional manual, Koenigsegg claims. Going from nine available gears in automatic mode to six in manual mode could lead to some big gaps between ratios, but even that is dealt with by the tighter ratio set used in track mode. Customers don't seem worried about any potential drawbacks; Koenigsegg has already announced that it's upping CC850 production to meet strong demand.
Reposted From Source: motorauthority.com
Tesla Giga Shanghai Produced 1 Millionth Model Y
Posted On: July 17, 2023
Tesla Giga Shanghai factory, which happens to be the world's largest battery-electric car manufacturing site, recently achieved another major milestone.
According to the Chinese media (via CnEV...[More]Tesla Giga Texas Tour encouraged Deutsche Bank
Posted On: May 19, 2023
Touring Tesla Giga Texas "encouraged" Deutsche Bank.
According to them, the factory is designed thoughtfully and operates very efficiently.
Observations showed that Giga Texas is makin...[More]Tesla Model Y Is Swedens Best Selling Car in June 2022
Posted On: July 6, 2022
Tesla Model Y became Sweden's best-selling car in June 2022, beating its polluting competitors. Sales figures were 49% higher than the nearest competitor.
Despite significant difficulties in Q2...[More]Texas Again Delays Vote On Tying EV Charging Funds To Teslas NACS
Posted On: July 12, 2023
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Posted On: February 12, 2026
Elon Musk has been ranked Number 1 on Forbes’ inaugural list of America’s 250 Greatest Innovators.
The ranking places Musk at the top of modern American innovation as the publication ki...[More]Tesla Surges Following Better Than Expected Delivery Report
Posted On: July 2, 2025
Tesla surged over four percent on Wednesday morning after the company reported better-than-expected deliveries.
It was nearly right on consensus estimations, as Wall Street predicted the company wo...[More]The Big Winners and Losers Of The EV Race In 2024
Posted On: January 3, 2025
How did 2024 go for electric vehicles? Well, that really depends who you ask.
Tesla struggled to sell cars like never before, while also doubling down on its still-unproven autonomous technology.
...[More]See Tesla Put Its EVs To The Test In Freezing Weather
Posted On: August 14, 2023
A new promotional video posted on Tesla's official YouTube channel shows how the American EV brand is testing its models in the freezing cold to make sure they can withstand low temperatures, ice ...[More]Tesla Begins Delivering Refreshed Model 3 Highland in Austria
Posted On: November 1, 2023
Tesla has begun delivering its refreshed Model 3 across Europe, with Austria now joining the list of countries to receive initial deliveries of the sedan.
The newly redesigned Tesla Model 3, intern...[More]Tesla Model Y the 2024 New Car of the Year
Posted On: June 15, 2024
The Tesla Model Y has been named the "New Car of the Year" by one outlet, following the electric SUV becoming the world's best-selling vehicle overall last year.
Online auto sales web...[More]
